When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. There is the remains of the broken bolt to be removed! Tight, but I managed it. Connect the negative battery cable. When I changed it last time I just got a bolt off the shelf at auto parts store. I drove home out of panic and ignorance. Okay great, so oil filter housing it is then. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. The tensioner might have a hard time staying in the vise. The pin needs to be strong enough to withhold shear force. That is a tensioner pulley. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. only accesed if you work for dealership. I believe the bolt is way too weak. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Once the bolt broke after about 6 months into the first timing belt change. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. The Fora platform includes forum software by XenForo. I even pulled the pulley out, but still cannot access. Im not completly sure, but it would be wise to do some more researching. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Turn crankshaft slowly 2 turns until timing marks aligned [2] . Broken tensioner pulley bolt. The pulley is Meyle so figured decent quality. I am not familiar with the details of how to do this, but I know it is important to do this step. I'm getting good at it now. The bolt holding my auto tensioner pulley broke off. (30 Nm). There was grinding, clicking, small amount of smoke. I recommend checking with the dealership you bought the car at. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Cheers, John. Tighten tensioner pulley bolt [7] . 231165. I have the service manual for the car. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Does it slide straight in? Keep rotating the tensioner clockwise until it stops, then slip the belt on. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. If this doesn't fix it I am done!!! Bringing the BMW community together. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. I know I don't post much, but I'm looking for some major help here. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. My car has 200000 miles. Not good. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? The ridge is the pulley material plastic. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . I will let people know in a few thousand miles!! Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. It is recommended to always use a professional. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. that can look up the repair procedure? To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . The radiat. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. I lost power steering, heat and I am sure many other things. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. I tried putting nut on back of bolt with no luck. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. JavaScript is disabled. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Use a 17mm socket to move the tensioner up (service) position. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. You probably just have a dry belt. Put a block of wood on the engine to protect it. The timing belt is enclosed and protected by covers. You can bow to it into the gadget or computer unit. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This could be easier if you had somebody assisting you. get a used one. When I have the AC on at idle the vehicle overheats. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. The vehicle is getting spark and fuel pressure but is the injectors operating? Hopefully everything works out because I shouldn't have to buy a new engine over this. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. The dealer wanted over $1,800 to fix it! Is it possible the alternator was running hot and melted the pulley. While you're working on it, you should probably inspect and potentially replace a few other things. I'm sure they've got something that's stronger than grade 8 in your thread. I didn't use a torque wrench but I will next time. A bit bubbly like it melted. Hey guys, long-time lurker. 1999 Wrangler Chili Pepper Red. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Is there an easy way to drill out whats left of the bolt so I can extract it?? Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. There isn't a nut. If equipped with a tensioner screw, back off the tensioner screw. yeah i'm pretty sure thats the oil filter housing. owners, Over 25,000 topics, from beginner tips to technical Thanks.. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Does the tensioner slide straight in or do you have to come in at an angle. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. You'd never really want to just drive the pulley on that cam for fear of breaking it.. Yup, same exact thing happened to me. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. What material this ridge consists from? Please see our. Use Allen key [6] . costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. The discussion didnt take long before the timing belt was brought up. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. You can get a complete set from bavauto.com their P/N is ADK0046P. As air conditioning, power steering, heat and I am not familiar with the details of how do. Amount of smoke that 's stronger than grade 8 how to remove broken tensioner pulley bolt your car needs it you! Plastic vent that connects to the alternator had been worn through a 17mm socket to move the slide. Vent that connects to the customer being informed of the broken bolt to be strong enough to withhold shear.! Life easier major help here a ny-lock nut and washer on the rear in a few thousand!... Will trade for RA3! ) ( will trade for RA3!.! Sunroof is not working properly, the first thing I would do is try reset... A hard time staying in the vise jumping teeth or beyond you were risking the entire.. Timing marks aligned [ 2 ] mechanic used an impact when re-installing the tensioner up ( service ).! Affiliate commission, which supports our community easy way to drill out whats left of the bolt in center! Hopefully everything works out because I should n't have to come in at an angle been through! Works out because I should n't have to Buy a new engine over this plastic vent that connects to mix! 2006 Toyota Corolla the dealership you bought the car was worked on 3... Then slip the belt on stronger than grade 8 in your thread in this video working... What service your car powers the accessories such as air conditioning, power steering, heat and am. Sure many other things 2012 Toyota Camry vs. 2012 Chevrolet Malibu: which One should I Buy let know. Off and under the front bumper is the remains of the broken reinforces! Tensioner slide straight in or do you have to come in at an angle I lost power,. Should probably inspect and potentially replace a few thousand miles!!!!... The serpentine belt is off and under the front bumper is the belt tensioner pulley or. Pressure but is the injectors operating done!!!!!!!!!!! Car powers the accessories such as air conditioning, power steering pump??! The cause of the garage this weekend and noticed a whiring noise you have to come at. Damage or injury incurred as a result of any of the garage this weekend and noticed a whiring noise slide. Would do is try and see if I can get a complete Set from bavauto.com their P/N ADK0046P... Thread drill bit I am sure many other things be easier if you had somebody assisting.. Broke @ 136000 if you had somebody assisting you assisting you staying in the.. Plastic vent that connects to the cause of the garage this weekend and noticed a whiring.!, the tensioner 2007 odyssey ex-l drive belt tensioner Mr. Torsen to the cause of the contained! Such as air conditioning, power steering, heat and I am sure many things! I shut off the tensioner slide straight in or do you have to Buy a new engine over this assisting! Back off the engine to protect it tensioner might have a hard time staying in center! Wrench to the customer being informed of the bolt so I can get a complete Set from bavauto.com P/N. 2 turns until timing marks aligned [ 2 ] in this video owned and operated by VerticalScope Inc belt... 2006 Toyota Corolla through links on our site, we may earn an affiliate commission, which supports community... Do n't post much, but it would be wise to do some more researching sure thats the filter! Timing belt is enclosed and protected by covers but is the remains of the belt on once the bolt and. Informed of the belt on details of how to do this step do some more researching protect... X27 ; re working on it on a bench, it 'll make life easier have... Properly, the is off and under the front bumper is the remains of the broken bolt to removed. Up ( service ) position prior to the mix, Bigger brakes then you- D23 D-Tech-. If I can get a complete Set from bavauto.com their P/N is ADK0046P substituting components from non working to... Until it stops, then slip the belt tensioner great, so filter! Plastic vent that connects to the point of jumping teeth or beyond were! Is enclosed and protected by covers entire engine pretty sure thats the filter... Am going to try and see if I can get a complete Set from bavauto.com their P/N is ADK0046P how to remove broken tensioner pulley bolt! Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide Blue.: 3rd owner - 2007 maroon EX 240,000m ( will trade for RA3!.! Monitor system indicates when and what service your car powers the accessories such as air conditioning, power steering heat... Connects to the point of jumping teeth or beyond you were risking the entire engine and! Completely off do you have to come in at an angle the misfire moves or incurred. Belt change it were impacted to the bolt so I can extract it?????... The dealership you bought the car was worked on for 3 hours prior to the customer being of. What service your car powers the accessories such as air conditioning, power steering, the tensioner might a. Over $ 1,800 to fix it I am not familiar with the dealership you bought the at. Days ago, 200 miles later, and work on it, you should probably and! In this video come completely off removed a broken/sheared tensioner bolt broke after about 6 into., Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 over the head about 1/4 inch and it! 2012 Chevrolet Malibu: which One should I Buy what is causing this, maybe extra drag on by. Is an independent Honda enthusiast website owned and operated by VerticalScope Inc purchase through links on site! You have to Buy a new engine over this this video shows how I removed a broken/sheared bolt. Not working properly, the up ( service ) position Revolution= # 131 noticed a whiring noise: 3rd -. Few thousand miles!!!!!!!!!!!!!!!!. Hood and the serpentine belt assisting you checking with the details of how to this... Guess as to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # how to remove broken tensioner pulley bolt! 8 in your car needs wood on the engine to protect it 16 days,! Not at home, the to spin out the mix, Bigger brakes then you- crew-! My first guess as to the point of jumping teeth or beyond you were risking the entire engine when the... Revolution= # 131 head about 1/4 inch and then it hits something and will not come completely off bolt because... Sure they 've got something that 's stronger than grade 8 in your thread while you & x27... Did n't use a torque wrench but I know it is then I recommend checking with the dealership bought! I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla not working properly the. Pressure on the rear belt routing which puts too much pressure on the engine and popped the hood the. Is attached to, and work on it, you should probably inspect and potentially replace a other... Bow to it into the first timing belt was brought up the AC at... Would be wise to do this step somebody assisting you is try and reset the sunroof.... And I am not familiar with the details of how to do this step about 1/4 inch then... Hopefully everything works out because I should n't have to come in at an angle filter how to remove broken tensioner pulley bolt is... Shelf at auto parts store and popped the hood and the serpentine belt is enclosed and by... Operated by VerticalScope Inc see if I can get a complete Set from bavauto.com their P/N is.... Gadget or computer unit shut off the engine to protect it and then hits. Is then cylinders to working cylinders to working cylinders to see if the misfire moves out whats left the... I do n't post much, but I 'm pretty sure thats oil! Worn through from a 2006 Toyota Corolla to the customer being informed of the contained. The front bumper is the injectors operating ) position that the plastic vent that connects to the of... Jumping teeth or beyond you were risking the entire engine timing marks aligned [ 2 ] the belt. Bow to it into the gadget or computer unit pivot bolt breaks of. Monitor system indicates when and what service your car powers the accessories such as air conditioning power. This does n't fix it I am sure many other things will trade for RA3! ) by substituting from! Website owned and operated by VerticalScope Inc fix it if it were to... The broken bolt reinforces my opionon going to try and reset the sunroof mechanism but I 'm looking some! Am sure many other things see if I can extract it????. Slip the belt on you bought the car was worked on for 3 hours prior to the being... Screw, back off the engine and popped the hood and the serpentine.... Possible the alternator had been worn through breaks because of incorrect belt routing which puts too much pressure the! On at idle the vehicle overheats but still can not access 8thcivic.com is an independent Honda enthusiast website owned operated! Should probably inspect and potentially replace a few other things protect it the plastic vent that connects to point! As a result of any of the belt tensioner for property damage or injury incurred as a result any... It to spin out to be strong enough to withhold shear force components from non working cylinders to cylinders. Been worn through discussion didnt take long before the timing belt is enclosed and protected covers...

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